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Concept 505 XP DW
The revolutionary processor with double washout area for large format flexo plates working in batch mode or in-line mode


Concept 505 XPDW is the first processor in the world combining the revolutionary features of Concept 505 XP
and Concept 505 DW. This unique unit can in fact, like the Concept 505 XP, process digital or conventional flexo
plates up to 132x203cm (52x80”), in batch (individual) or in-line (incremental) mode. Moreover, exactly like the
Concept 505 DW, it is equipped with a particular device to process digital plates: the pre-washer section, which
collects the solvent used to remove the layer of the digital plate ensuring a perfect final result.

Specification
  • Processing system in batch or in-line (incremental) mode
  • Double and independent hydraulic system for the pre-washing section (to remove the layer) and for the wash-out of the plate
  • Routine maintenance programme
  • Easy-to-use colour touchscreen display
  • Rotating brushes with oscillating and rotating movement in opposing directions
  • Mechanical of rotating brushes made by gears
  • Automatic pneumatic plate feed-in
  • Integrated heater-chiller for solvent temperature control
  • Solid content measurement device and automatic solvent replenishment
  • Automatic solvent replenishment
  • Integrated solvent fume extraction system
  • Delivered with 2 pin bars and an external punch






Caratteristiche Vantaggi
Batch mode. The plate is completely processed at once, on its whole surface, optimising the processing time of each single plate.
In-line mode. The plates are processed in continuous, one after the other, optimising the production time for users who look for higher productivity and shorter processing time for plates of the same thickness.
Pre-washer section, to remove the layer of the digital plates. The solvent used during the pre-washer section is collected into a dedicated tank. The solvent for the washout section is non-contaminated by residue of layer and/or carbon.
Rotating and cylindrical brushes with oscillating movement in opposing directions. The opposition of this particular movement of the brushes reduces the processing time and eliminates any kind of movement of the plate itself when in contact with the brushes. This ensures a perfect and stable position of the plate, thus optimising the mechanical action of the brushes and making the whole process reach a higher speed.
Automatic cleaning cycles. Different cleaning cycles are automatically performed to ensure consistent quality, such as: cleaning of the wiping brushes after every plate is processed, cleaning at switch off the unit, circulation of solvent in stand-by to keep the brushes “ready to use”.
Integrated solvent density meter in the unit’s hydraulic circuit. This device measures the percentage of polymer present in the washing solvent, topping it up with fresh solvent when the values exceed the setup values. As a result the machine always works with controlled saturated solvent, thereby ensuring greater accuracy in the process, producing an excellent result.

Potenza 10 kW -- 16/27A
Alimentazione 400V 3PH + N / 230V 3 PH -- 50/60HZ
Aria compressa 6 bar
Estrazione aria 600 m3/h
Dimensione 635 x 215 x 110 cm
Peso 2150 kg
Dimensioni e peso con imballaggio 440 x 245 x 120 cm + 240 x 230 x 65 cm / 2510 kg + 550 kg

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